hello, I'm

Sujal Maharjan

Chemical engineering student working on propulsion, CFD, and process modelling.

Based in Kathmandu, I build rockets, simulations, and small sensing devices, and I make art on the side.

01 · a little about me

About

Chemical Engineering undergraduate at Kathmandu University working across propulsion, CFD, multiphase simulation, process modelling, and environmental systems. I use tools like Python, ANSYS Fluent, and Aspen HYSYS to model and simulate engineering problems, with hands-on experience in combustion, fluid flow, and laboratory characterization. I'm particularly interested in computational approaches to thermal-fluid science, propulsion, combustion, and environmental and energy systems.

Research interests
  • Computational Chemical Engineering
  • Numerical Modelling & Simulation
  • CFD
  • Combustion & Propulsion
  • Process Systems Engineering
02 · where I've worked

Experience

  1. Intern

    Academia-Industry Collaboration (AICKU), Kathmandu University Sep 2026 – Present

    Supporting AICKU's industry engagement and project activities, including research, coordination, and administrative work that connects university initiatives with external organizations.

  2. Propulsion Researcher / Propulsion Lead

    Team Udaan, Kathmandu University Dec 2024 – Present

    Contributed to Team Udaan's sounding rocket propulsion program, progressing from propulsion team member to lead. Worked on APCP and KN-Sorbitol solid propellants, conducting 15+ mini static tests and larger 1 kg and 6 kg campaigns to study burn rate, thrust, and regression behavior. Supported static testing, recovery systems, technical documentation, and propulsion safety procedures.

  3. Chemical Engineering Intern

    MACH 24 Orbitals, Kathmandu Sep – Nov 2025

    Worked on hybrid rocket propulsion development, supporting fuel preparation, static testing, and cryogenic oxidizer storage and distribution systems involving N2O and LOX. Investigated oxidizer-to-fuel ratios and propellant additives through literature review and analysis, while contributing to numerical modelling of hybrid combustion behavior and an internal fuel-efficiency review.

03 · things I've built

Academic Projects

ANSYS Fluent static temperature contour of the CH4–LOX combustion chamber and nozzle, ranging from 300 K to 3,440 K

CFD Simulation of Axisymmetric CH4–LOX Rocket Combustion Chamber & Nozzle

  • ANSYS Fluent
  • GRI-Mech 3.0
  • SST k-ω

Finite-rate chemistry simulation of a methane–LOX combustion chamber and MOC-contoured supersonic nozzle, with a mesh-independence study.

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  • Simulated an axisymmetric gaseous methane–liquid oxygen rocket combustion chamber and supersonic nozzle (Method-of-Characteristics-contoured geometry) using finite-rate chemistry (GRI-Mech 3.0, 20-species mechanism) with a non-premixed steady diffusion flamelet model and SST k-ω turbulence closure.
  • Built and verified a 34,060-cell structured mesh (minimum orthogonal quality 0.72) through a mesh-independence study against a roughly 60,000-cell refinement, confirming under 2% variation in peak temperature and turbulence kinetic energy.
  • Resolved pressure (−2.04×104 to 5.25×106 Pa), temperature (300 to 3,440 K), and velocity (214 to 2,130 m/s) fields, capturing flow acceleration from the subsonic chamber through the sonic throat to supersonic nozzle expansion.
  • Identified unmodeled conjugate heat transfer (adiabatic wall assumption) and thermal-structural coupling as limitations and future work.
Simulated 30-year soil concentration profiles of Cs-137, I-131, and Sr-90 at 35 km from Chernobyl

Modular Python Framework for Radionuclide Atmospheric Dispersion & Long-Term Soil Transport

  • Python
  • NumPy
  • SciPy
  • Matplotlib

Gaussian puff dispersion coupled to a Crank–Nicolson soil transport model, applied to the Chernobyl and Hiroshima case studies.

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  • Built a modular framework simulating the full environmental pathway of radionuclide contamination (atmospheric dispersion, ground deposition, long-term soil migration), applied to the Chernobyl (1986) and Hiroshima (1945) case studies.
  • Implemented a 3D Gaussian puff dispersion model (Pasquill–Gifford stability classes) with dry/wet deposition and decay, plus a 1D advection-dispersion-reaction soil transport model solved by Crank–Nicolson finite differences over a 30-year window.
  • Simulated the Chernobyl release (240 atmospheric puffs, 3 tracked nuclides) and validated the dominant northwest deposition pathway and near-field Cs-137 levels against the EC Cs-137 deposition atlas and published reference ranges.
  • Captured nuclide-specific soil behavior: strong near-surface retention for Cs-137, deeper migration for Sr-90, and rapid decay-dominated disappearance for I-131.
FTIR transmittance spectra of n-hexane used to verify fuel purity after pipeline interface cleaning

Feasibility Study: Sequential Multi-Fuel Transport Through a Single Pipeline

  • FTIR
  • Distillation
  • Solvent Interface Cleaning

Pump–clean–pump protocol for moving petrol and diesel through one pipeline, with FTIR-verified solvent cleaning of batch interfaces.

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  • Studied sequential transport of petrol and diesel through one pipeline using a pump, clean, pump-next-fuel protocol to minimize cross-contamination at batch interfaces.
  • Tested n-hexane and kerosene as interface-cleaning solvents and verified purity via FTIR; n-hexane achieved higher purity (95% petrol, 88% diesel) than kerosene (55% petrol).
  • Added a distillation-based recovery step to reclaim residual fuel from the cleaning cycle.
  • Presented at the University Scholars' Conference, Kathmandu University.
XRF concentration heatmap of banana peel ash samples across major oxides and trace elements

TiO2 Nanoparticle Recovery from Calcined Banana Peel Ash: A Waste Valorization Study

  • Acid Leaching
  • pH-Controlled Precipitation
  • FTIR
  • XRF

Low-cost acid-leaching and precipitation route to recover TiO2 nanoparticles from banana peel ash, confirmed by FTIR and XRF.

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  • Investigated a low-cost route to recover TiO2 nanoparticles from calcined banana peel ash (650 °C, 4 hr calcination), acid leaching, and pH-controlled precipitation.
  • Tested 6 leaching conditions (HCl at 1N/3N/5N, HNO3, and HNO3/H2O2 combinations) with sodium carbonate precipitation; 5N HNO3 + H2O2 at pH 1.17 gave the highest yield.
  • Confirmed TiO2 via FTIR (Ti–O–Ti stretching band, 400 to 700 cm−1) and quantified composition via XRF as proof of concept for a green alternative to conventional TiO2 synthesis.
04 · nice things that happened

Achievements & Activities

  • Summer School on Applied Mathematics and Scientific Computing Sep 2026
    Kathmandu University & Interdisciplinary Center for Scientific Computing (IWR), Heidelberg University · Dhulikhel, Nepal

    One-week intensive program on mathematical modeling and numerical/computational methods, with lecture series delivered by Heidelberg University faculty.

  • Winner — Machine Learning, AI & Data-Driven Applications Track 2026
    Eco-Thon '26
    • Developed predictive ML models for Kathmandu PM2.5/PM10 air quality forecasting using a multi-year (2016 to 2026) dataset; the baseline model achieved R² = 0.842 (PM2.5) and 87.6% AQI classification accuracy, with an improved gradient-boosting iteration addressing PM10 performance and class imbalance.
    • Built a real-time IoT air quality sensing device (Arduino + ESP32, PMS5003T particulate sensor) and ran GPS-tagged spatial data collection along the Bhaktapur–Banepa–Dhulikhel route for spatially resolved pollution analysis.
  • Conference Presentation — "Feasibility Study of Single Pipeline Multi-Product Transport" 2025
    University Scholars' Conference, Department of Mechanical Engineering, Kathmandu University
  • Merit-Based Scholarship 2023
    Kathmandu University
05 · tools I reach for

Skills

Programming & Computation

  • Python (NumPy, SciPy, Matplotlib, scientific libraries)
  • MATLAB
  • Machine Learning

CFD & Simulation

  • ANSYS Fluent
  • OpenFOAM

Process Simulation

  • Aspen HYSYS
  • DWSIM

CAD & Design

  • SolidWorks
  • AutoCAD
  • AutoCAD Plant 3D

Analytical & Characterization

  • FTIR
  • GC-MS
  • XRF
  • XRD
06 · outside the lab

Leadership & Outreach

Leadership

  • Coordinator, ALCHEMY '262026
    Flagship event of KU Dept. of Chemical Science & Engineering, Kathmandu University Circle of Noble Chemineers

    Coordinated 4+ event subsections and 5+ pre-events, overseeing technical workshops and the main event program spanning panel discussions, talk shows, interactive stalls, and an acoustic night.

  • Secretary, AIChE Kathmandu University Student Chapter2025 – 2026

    Founding secretary, helped establish the chapter's initial structure and activities.

  • Executive Board MemberApr 2024 – May 2025
    Kathmandu University Robotics Club

    Oversaw outreach workshops, supervised the creative team, and managed administrative operations.

  • Head of Marketing, ALCHEMY '24Oct – Nov 2024

    Led marketing and promotional materials.

  • Graphic DesignerJan – Apr 2024
    Kathmandu University Robotics Club

    Created materials for the club's annual event, AAVISHKAR '24.

  • Volunteer, AVIYANTAA2025
    Kathmandu University Circle of Noble Chemineers

Teaching & outreach

  • Propulsion & Arduino Workshop Facilitator2026
  • Space Workshop Trainer2025
    Conducted by SEDS KMC
  • Chemistry & Biology STEAM Education (Grades 5–12)2024
  • Robotics & Electronics Instruction and STEAM Outreach2024, 2025
scribbles

Art

A few pages from the sketchbook. More on the art page and on Instagram at @spicy_fanta_arts.

Watercolour of a cat at a window watching fish and a mermaid swim across a sunset city sky
01
Teal lagoon landscape painting with silhouetted trees and rocks
02
Watercolour portrait of a girl with teal hair surrounded by lily-of-the-valley flowers
03
Watercolour portrait of an elderly woman with white hair, rings, and a blue dress
04
Watercolour portrait of a blonde girl in a yellow beret holding a bird and a blue ball
05
Gouache painting of a sunlit forest path between two tall trees
06
07 · say hi

Contact

Have a question, a project idea, or just want to talk rockets? My inbox is open.